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MXLE103C Desiccant Air Dryer: Maximizing Efficiency in Industrial Air Treatment

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Are you doing the best practices in your air specific operations? Oftentimes, this is a struggle in most industries due to energy loss, repairable air wastage and inadequate air quality.


MXLE103C Desiccant Air Dryer, on the other hand, is the revolutionary air dryer which when properly adapted to an industrial compressed air design can work wonders. As an air time saving step this dry period can never work well without advanced energy saving concepts.


In this aspect of using air for various industrial purposes, this article will discuss pressure measurement deemd as the primary subjected of the system comprising L-103C Accessibility for atmosphere dryers eliminating theory room for air compression.


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What Is the MXLE103C Desiccant Air Dryer?

Desiccant air dryers are machines designed to effectively remove moisture from compressed air for a period of time. They are particularly used for systems that will be more critical when it comes to the quality and cleanness of compressed air. It is therefore put up as conventionally established technique of preventing unexpected prolong equipment malfunctions caused by corrosion and ensuring goods produced are equally of standards.


Such operational features of MXLE103C include the filtration so far as relevant to oil along sytems, employing the vacuum focus in the reactivation of the desiccant, and in addition, never the less being of a modular construction. The unit focuses largely on the installation and use of OIL-X filters, and also takes some credit for facilitating easy vacuum distribution around itself while at the same time employing efficient energy technologies for power conservation. It is ideal for applications needing ISO level 4 particles and lower according to the current industrial practice.


Systems like MXLE103C have the advantage of a reduced power requirement by close to 60% compared to the past generations of dryers. Its technology of vacuum assisted regeneration outperforms both heatless and heat regenerative dryers equally. It can also be used in industrial plants because it is adaptable and also has unmatched efficacy in the treatment of air.


Key Features of MXLE Dryers

Modular Construction

The MXLE dryers system is structured in sections for easier flexibility and has the capability to do primary disconnection at the individual module level for service. This makes it possible to continue inclusive air supply when doing service for the whole equipment and at the same time, saves the customer time and revenue in minimizing unproductive time.

Low Energy Consumption

For traditional heatless systems, MXLE dryers only consume up to 40% because its efficiency in operating is further boosted by the demand for the air during the airless operations. When mobilizing funds, these expenditures contribute to the losses since they increase the overall expenditure of the well.

Vacuum Regeneration Technology

Vacuum regeneration reduces the amount of compression air required to regenerate and as little air as 17% is recoverable. This in turn minimizes the amount of processes that operate less efficiently.

Integrated Energy Saving Technology (EST)

The saving device possessing treatment features incorporates the energy conservation mode aligned with social trends by its nature. An example of such a tragic circumstance is the loss of potential clients because the tariff is unreasonably high that during non-some other times formal demand is Dollars 5 and its existence does not encourage. This is a source of income for such organization that cannot generate more customers.

Multi-Machine Connection for Increased Capacity

The system is implemented with the web based solution that allow for every user to have as may equipment connected as possible. Additional capabilities will be demanded in future without the removal of the existing equipment, thereby promoting cost effective encumbrance of the technology for progressive industries.

Full Backup Mode and Redundancy

MXLE-dryers are featured with full-load standby modes and wear measures. In case a pump failure suddenly occurs, the system will automatically switch to the heatless mode. Such flexibility will sustain the functionality even in variant conditions where comprehensive operations may be carried.

Meeting Currently Existing Industry Standards and More

The driers comply with two key standards – ISO 12500-1 and ISO 8573-1. There is also a certain standard of the driers which is commonly referred to as Health and Safety standard in case of a pharmaceutical use of the machine. The devices approved for food, beverage and pharmaceutical services that are specially manufactured are the two quality and safety requirements.

Feature Summary Table

Feature Benefit
Modular Construction Easy servicing without downtime
Low Energy Consumption Reduced operational costs
Vacuum Regeneration Technology Increased usable air supply
Integrated EST Adaptive energy savings
Multi-Banking Scalable capacity for growing needs
Full Backup Mode Ensures continuous operation
Industry Compliance Suitable for critical industries


Technical Specifications

Flow Rates

The MXLE103C offers several flow rates between the values of 408 m³/hr up to 6120 m³/hr when operated under 7 barg. This wide range of adjustability also means that it is also equally capable of meeting both low and high capacity needs for industry applications.

Pressure Dew Points

Three dew point settings are available in order to meet different requirements in space air supply

  • -70°C (-100°F) is for the case of ultra dry air requirement

  • -40°C (-40°F) is currently standard setting

  • -20°C (-4°F) is for air compressors

ISO Grade Standards

The system delivers ISO-compliant air purity:

  • Class 2.2.2: Standard for most industrial uses.

  • Class 2.1.2: High-purity option for sensitive applications.

Operating Pressure and Temperature Ranges

  • Pressure: 4 to 13 barg (58 to 190 psig), supporting varied system requirements.

  • Temperature: Effective within the range of 5°C to 50°C (41°F to 122°F).

Electrical Requirements and Port Sizes

  • Standard electrical setup: 400V 3PH 50Hz, in most cases.

  • Optional: 460V 3PH 60Hz, as per the necessary requirements for certain locations.

  • Port sizes: Flexibility in inlets and outlets is availed by 2-inch and 2½-inch.

Dimensions, Weight, and Noise Level

  • Dimensions: Even the largest design extends only 1892 mm in height and 550 mm in depth for an efficient usage of area.

  • Weight: The weight lies between 265 kg and 855 kg approx which is moderate for installations.

  • Noise Level: The operation noise is restricted to below 75 dBA allowing for a peaceful working environment.

Key Specifications Table

Parameter Value
Flow Rates 408-6120 m³/hr @ 7 barg
Pressure Dew Points -70°C, -40°C, -20°C options
ISO Grade Standards Class 2.2.2, Class 2.1.2
Operating Pressure 4-13 barg (58-190 psig)
Operating Temperature 5°C to 50°C (41°F to 122°F)
Electrical Requirements 400V 3PH 50Hz, optional 460V 3PH 60Hz
Port Sizes 2-inch, 2½-inch
Noise Level < 75 dBA
Weight 265 kg to 855 kg

MXLE103C balances advanced features with robust specifications. Its design ensures reliable, efficient performance tailored for diverse industrial needs.


Design and Construction

The MXLE103C is made from top-quality materials that are FDA Title 21 and EC1935/2004 approved. This ensures that it can be used in the food and pharmaceutical industries. Durability is also assured for the product itself is robust and performs well even in harsh conditions.

It has integrated for pre-and post-filtration systems, respectively, with the help of OIL-X filters. They clean the air by OIL-X filters effectively removing oil, micron, and excess humidity. Relevant studies also identified meeting the ISO12500-1 and ISO8573-4 parameters which upheld the achieving of consistent delivering of clean air.

With a rating of IP55, the sytem is intended for locations were it will be used indoors. This gives it barriers against dust and water entry which is beneficial as it will minimize the risks of malfunction. This aspect in the design makes it possible for the assembly to be the most optimal at a controlled industrial environment which has high standards of use of clean and dry air.


Energy Efficiency and Environmental Impact

The MXLE103C air dryer exceeds energy performance efficiency of energy saving pressure and heated air dryers; whereas, it reduces energy costs because it accomplishes better drying.

The average heatless drier consumes 60% more electricity per unit output as the MXLE103C consumes with no loss of drying performance. Comparing to the hot regenration it is also 39% more energy efficient. This in turn makes the cost of installation and operation of the industrial technology lower with the same levels of applicable charges applied.

The installed system with Energy Saving Technology (EST) controls the delivery of compressed air with the air demand. It also takes into account the low energy use during times of low air-demand, thereby avoiding the trapped energy and therefore encouraging the cleanup energy-use approach. This very nice feature will make the system reach its objectives regardless of the change in the operating conditions.


Applications

Key Industries

The MXLE103C Desiccant Air Dryer is an essential equipment in a variety of industries to enable safe and dry air for the use in critical processes. Said to be among the top qualifiers, this describes advanced filtration technology applied in industry specifics such as:

Food & Beverage

It maintains a clean and healthy environment by preventing any undesired materials from entering the air supply.

Pharmaceuticals

There the clean compressed air, conforming to the requirements of the ISO standard, is particularly used in those manufacturing sectors where sterility is of utmost importance and strictly controlled by the legislation.

Automotive

Manufacturers of Vehicles have a lot of air powered tools and equipments that need air for their use. More so in the assembly lines and paint works.

Electronics

Measures enhance the quality of the operation reducing any possible fail or malfunction in the end product. This includes prototyping and production steps, often consulting industrial designers.

Medical & Dental

It devises methods of providing ultra-clean air rapidly like to critical devices. Also helps in accomplishing sterilization and other tender uses.

Benefits of Use in Each Sector

  • Better quality of a Product: You get the clean air which helps in reducing error due to contamination and other causes impurities.

  • Less failure and Trouble: Mold , Moisture, Rust etc would be wiped out thus breakdown would be less.

  • Regulatory Compliance: Ensures that the process of production follows the German clean room code and WHO acronym GLP guidelines.


Sizing and Selection Guidelines

The significance of the correct size

The MXLE103C Desiccant Air Dryer needs to be sized correctly. Piping and equipment are designed in a way that facilitates the best operation without wasting energy or putting the system at risk. If the unit is too small, water vapor will be a problem, while an oversized one will simply be energy wastage.

The Basics

To reach the optimal outcome, please take into consideration the outlined aspects when choosing a dryer:

Minimum Operating Pressure

The dryer should be able to withstand the lowest pressure that will be encountered in the system. Efficiency and efficiency are also maintained by proper sizing even during sudden pressure drops.

Maximum Inlet Temperature

Excessive inlet temperatures could also lower the effectiveness of the drying process. Choose a dryer that can cope with the highest temperature, so that the quality of air is not compromised.

Maximum Inlet Flow Rate

Select the dryer in accordance with the maximum air flow rate in your system. This avoids bottlenecks and provides adequate drying capacity in times of peak demand.

Performance Correction Factors

Different environmental conditions result in different MXLE103C performances. Applicability of correction factors stretches to:

  • Pressure Adjustment: Consideration for low or high pressure.

  • Temperature Adjustment: Sizing due to high or low temperature extremes.

  • Rate Adjustment: Increase in rate due to fluctuations in demand.


Product Variants and Specifications Table

Overview of Models

In the MXLE series, there are various models manufactured with the intent of serving different industrial air treatment needs. Each variant has particular characteristics enabling it to operate at different flow rates, pressure dew points and ISO grade standards. Key models include:

  • MXLE102C: Low-cost version primarily targeted at smaller operations.

  • MXLE103C: A multi-purpose model aimed at the medium-sized industrial systems.

  • MXLE104 and Above: High capacity units built for expansive installation applications.

Detailed Specifications per Model

The table below summarizes the key specifications of each model:

Model Flow Rate Pressure Dew Point ISO Grade Port Size
MXLE102C 408 m³/hr @ 7 barg -40°C (-40°F), -20°C (-4°F) Class 2.2.2, 2.3.2 2 inch
MXLE103C 612 m³/hr @ 7 barg -40°C (-40°F), -20°C (-4°F) Class 2.2.2, 2.3.2 2 inch
MXLE104 1020 m³/hr @ 7 barg -40°C (-40°F), -20°C (-4°F) Class 2.2.2, 2.3.2 2&frac12; inch
MXLE105 1275 m³/hr @ 7 barg -40°C (-40°F), -20°C (-4°F) Class 2.2.2, 2.3.2 2&frac12; inch
MXLE106 1530 m³/hr @ 7 barg -40°C (-40°F), -20°C (-4°F) Class 2.2.2, 2.3.2 2&frac12; inch
MXLE107 1785 m³/hr @ 7 barg -40°C (-40°F), -20°C (-4°F) Class 2.2.2, 2.3.2 2&frac12; inch
MXLE108 2040 m³/hr @ 7 barg -40°C (-40°F), -20°C (-4°F) Class 2.2.2, 2.3.2 2&frac12; inch
MXLE102C-70 408 m³/hr @ 7 barg -70°C (-100°F) Class 2.1.2 2 inch
MXLE103C-70 612 m³/hr @ 7 barg -70°C (-100°F) Class 2.1.2 2 inch
MXLE104-70 1020 m³/hr @ 7 barg -70°C (-100°F) Class 2.1.2 2&frac12; inch

Guidance on Where to Use The Models

  • Minimal Installation: Use models like MXLE102C that support low level flow processes.

  • Medians: The Model MXLE103C is ideal for medium performance and medium capacity applications.

  • Heavy Loads: MXLE104 models and above are designed for high volume applications.

These choices allow for selection of an MXLE dryer by industries to meet air treatment requirements without compromising on performance or violating any regulations.


Maintenance and Serviceability

Modular Design for Easy Isolation and Servicing

The MXLE103C provides a modular configuration that allows the individual components to be serviced while still remaining within the system. Therefore, there is no need to interrupt the entire operation which is beneficial in terms of time and minimizing delays in the process operation. Each module works on its own, which means there is air treatment taking place even when the unit is under repair or servicing.

Routine Service Recommendations

Routine maintenance services are needed to achieve maximum functionality and also to prolong the life of the equipment. These include:

  • Daily: Listen out for any abnormal noise or pressure levels.

  • Monthly: OIL-X filters to be checked for any signs of dirt.

  • Quarterly: Check the performance of the dew point and change the performance if needed.

  • Annually: Perform inspection of the dryer including inspections of the vacuum pumps and the regeneration systems.

following these service core schedules will help in avoiding expensive breakdowns and in maintain even air quality.

The Theoretical And Practical Justifications For Standby Systems

The MXLE103C is supplemented by a full backup mode, which allows the unit to work in heatless mode in case of sudden pump failure. This redundancy guarantees that the processes remain functional at all times thereby reducing the risk of downtime and protecting the essential processes.

Maintenance Checklist Table

Task Frequency Key Actions
Inspect system performance Daily Monitor pressure, noise, and dew point
Replace OIL-X filters As needed (monthly) Ensure optimal filtration
Test backup system Quarterly Confirm seamless switch to standby mode
Full system inspection Annually Check pumps, filters, and modular components

Regular service of the MXLE103C dryer ensures reliable performance and maximizes its efficiency. Modular design and built-in redundancy make maintenance quick and effective, keeping operations running smoothly.


Conclusion

The MXLE103C is distinguished by energy saving capabilities, flexibility in modular design, and development of high performance air drying systems. Low power consumption, meeting industrial requirements and a well-designed scaling up system guarantees its reliability. It produces clean and dry air for industries with no compromise like food, pharma, and electronics.

The MXLE103C air treatment solution is the best for any company that requires effective and dependable air treatment products. Its unique features have been designed to cut down energy consumption and reduce downtime. Also, this desiccant air dryer will provide maximum performance while incurring minimum operational costs.

Aivyter air compressors are air compressor efficiency and reliability boosters. Aavyter air compressor competitive quality and innovative high performance pump systems please the customers’ industrial needs. Let us assist you in achieving your goals through our clean and dependable compressed air systems!


Frequently Asked Questions (FAQs)

Q: What is the MXLE103C Desiccant Air Dryer, and how does it work?

The MXLE103C comprises a desiccant material that absorbs the moisture from the compressed air and subsequently employs a vacuum to remove the retained moisture providing the air that has high quality which is in line with the ISO standards.

Q: What are the advantages of MXLE103C in relation to the conventional heatless and heat regenerative types of dryers?

It is estimated that it utilizes 60% less energy than the heatless dryers and approximately 39% less energy than that used by the heat regenerative types, thus providing higher efficiency.

Q: What are the dimensions specification of MXLE103C?

This dryer can process flow rates of up to 612 m³/hr, operates at 4-13 barg pressure and can achieve dew points of -70 degrees Celsius.

Q: Give me hints to solve the problems of MXLE103C.

Look for leaks, look for blockage on the filter, and look for a sucking problem from the vacuum pump. Follow the maintenance tips for figuring out the issues.

Q: Which areas of industry are most likely to make use of MXLE103C?

This is the best suited for clean, dry, ISO air for food and beverage, pharmaceuticals, automotive, electronics, and other similar markets.

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